In-House Manufacturing: The EP Way
At EP Equipment, manufacturing is not just a process—it’s a philosophy. With over 700,000㎡ of production space across six advanced facilities, EP Equipment proudly champions in-house manufacturing as a core pillar of its success. Unlike many competitors that outsource production, EP retains full control over every step of the manufacturing journey. This ensures full exceptional control, supply chain efficiency, and the ability to innovate rapidly in the material handling equipment sector.
Why In-House Manufacturing Matters
By owning the entire manufacturing process, EP Equipment guarantees:
- Consistent product quality and structural integrity
- Faster response times to customer and market demands
- Continuous integration of innovation and automation
- Enhanced sustainability and reduced environmental impact
EP Equipment’s Global Manufacturing Bases
Anji South Production Base
Established in 2009, this facility spans 104,667㎡ and specializes in Class I, II, III, and VI forklifts, autonomous mobile robots (AMRs), and spare parts. It’s a cornerstone of EP’s production strategy.
Jingjiang Production Base
Opened in 2012 and covering 37,909㎡, this facility focuses on Class I and Class V forklifts and civil aviation equipment, underscoring EP’s commitment to diversification.
Fuyang Production Base
Spanning 20,000㎡ since 2014, this factory handles specialty equipment and parts, catering to customized and niche market demands.
Anji North Production Base
Launched in 2021, this 187,333㎡ site is one of EP’s most technologically advanced factories. It assembles a wide range of electric forklifts, AMRs, and spare parts, and is the hub of EP’s digital transformation.
Hubei Production Base
Opened in 2023, the Hubei base (258,378㎡) assembles Class I and V trucks, specialty equipment, and hosts EP’s casting operations, making it a major contributor to internal part production and sustainability efforts.
Pioneering Innovation in Manufacturing Processes
Automated Welding Lines
EP’s automated welding lines produce frames for pallet trucks, forklifts, and masts with surgical precision. Through automated feeding, precise positioning, and high-accuracy welding, EP ensures both efficiency and durability in every component.
Advanced Powder Coating Line
The automatic powder coating process delivers a corrosion-resistant, durable finish. It includes:
- Shot blasting and rust removal
- Silane pre-treatment for enhanced adhesion
- Robotic and manual powder application
This line is not only performance-oriented but also eco-friendly and energy-efficient, aligning with EP’s sustainability goals.
High-Precision Sheet Metal Fabrication
From laser cutting to robotic stamping, EP’s sheet metal production delivers tight tolerances and consistent quality. With 3KW, 6KW, and 12KW machines, this line powers the precision behind every EP chassis and structure.
Streamlined Assembly Lines
EP’s automated assembly lines are optimized for maximum efficiency:
- Mini pallet trucks are completed every 90 seconds
- Stackers and forklifts are assembled with synchronized part installation
- Full integration of automated feeding, inspection, and calibration
This results in faster production, fewer defects, and higher customer satisfaction.
Lithium Battery Production Line
EP’s advanced lithium-ion battery line integrates:
- OCV testing, CCD detection, and laser welding
- Automated Guided Vehicles (AGVs) for logistics
- Comprehensive quality control, including charge-discharge evaluations
These batteries power EP’s electric material handling equipment, making operations more efficient, durable, and sustainable.
Leading the Way with Digital Automation
DAS: Digital Autonomous System
The Digital Autonomous System (DAS) revolutionizes warehouse management by integrating:
- Smart logistics robots
- Digital dense storage
- ERP and MES connectivity
Currently implemented at the Anji North factory, DAS manages 40 warehouses and enables full real-time tracking, unmanned storage, and automated inventory control.
AMRs: Autonomous Mobile Robots
At the core of EP’s smart factories are 130 AMR units operating across 90 transport routes. These robots:
- Reduce manual labor by 40 workers
- Improve internal logistics
- Enhance material handling efficiency
This automation contributes to lower costs, higher productivity, and a safer work environment.
Distributed Warehousing: The Next Step
Building on DAS, EP’s distributed warehousing system introduces:
- Automatic charging of logistics robots
- Autonomous inventory replenishment
- Night shift tally automation
- Real-time inventory optimization
These innovations have led to a 50% increase in efficiency, a reduction in warehouse space by 450㎡, and a system that can be managed by a single operator.
Sustainability at the Core of Production
EP Equipment is not just about smart manufacturing—it’s also about green manufacturing.
Solar Power at Anji Factory
Since 2023, the Anji South factory uses a Photovoltaic Power Generation System across 17,000㎡ of rooftop space, generating 2016.09 MWh per hour and reducing CO₂ emissions by over 2,000 tons. This solar initiative is expanding across additional factory buildings.
Hydropowered Hubei Casting Base
The Hubei factory is powered by hydro energy, reinforcing EP’s mission to reduce the environmental impact of its forklift and parts production.
Conclusion: The Future of Manufacturing is Here
EP Equipment stands at the forefront of automated, sustainable, and in-house manufacturing in the material handling industry. From smart robotics and precision machinery to renewable energy and digital supply chains, EP’s manufacturing philosophy combines innovation, efficiency, and environmental responsibility.
Whether you need Li-ion equipment, intelligent automation for your warehouse, or innovative material handling solutions, EP Equipment delivers with precision, innovation, and sustainability at its core. Backed by a fully integrated, in-house manufacturing process, EP is your reliable partner for driving efficiency and performance in every operation.